Bosch ranks first in Europe with 838 patents in 2012
Bosch ranks first in Europe with 838 patents in 2012
From patent to product
The innovations include snap electrodes for clean exhaust. Not every good idea leads to a patent, and not all patents go on to become products. The process is generally a long one. “One example is the snap electrode, which is part of our particulate filter for the clean combustion of biomass in the wood-burning stoves of private households,” says Dietmar Steiner, one of the inventors at Bosch.
While heating with renewable materials such as briquettes or wood pellets is carbon-neutral, the exhaust gas contains unwanted particulate matter. However, it can be removed by means of a particle separator. Steiner, a physicist in the research department in Schwieberdingen close to Stuttgart, explains how this works: a strong electric field is created in the exhaust pipe, as a result of which free charge carriers attach themselves to the dust. An electrode then attracts the charged dust particles, which stick to it. At some point, the electrode is so covered in dust that it has to be cleaned. Steiner and his project team first began to devise solutions in 2006. The dusty electrode can be briefly shaken by a bimetal element that folds over (‘snaps’) as the stove heats up. As a result, the dust is shaken off the electrode into the stove’s ash pan.
“Our aim was to have a filter that required maintenance only twice a year, and we have achieved this,” Steiner says. The filter prevents more than 85 percent of particulate matter from being emitted. By using mass-produced parts that Bosch is able to manufacture in large numbers and to high quality standards, costs were significantly reduced. Lower limits on particulate matter will take effect in Germany from 2015. The new filter will make it possible to comply with them.
The first prototypes were built in 2006, and a patent was filed in 2008. In 2010, the snap electrode patent was published. It was then legally granted in 2011. A number of other companies in the heating industry have expressed interest in the technology, and licensing negotiations are currently underway.
Photograph: Dietmar Steiner from Robert Bosch GmbH shows the snap electrode he invented. If the fine wire is subjected to high voltage, it attracts more than 85 percent of the particulate matter in the exhaust air of a stove. The electrode is fixed to a metal element that suddenly changes shape when heated and cooled. The dust that has collected on it is thus shaken off. The large metal mount positions the electrode in the flue pipe.
RELATED ARTICLES
Bosch pushes the software envelope for motoring hardware at Tech Day 2024
The annual Bosch Tech Day held in Stuttgart saw the German Tier-1 major showcase state-of-the-art software solutions for...
Tata Motors’ year of transformation
Tata Motors showed remarkable performance in FY24 despite global challenges, with the CV, PV and JLR divisions achieving...
Western India: an automotive powerhouse
The western zone is now attracting EV makers with its pro-business policies, skilled workforce, and state subsidies.