Helmet Makers Flag Cost Pressures as Raw Material Prices Rise Amid Global Disruptions

Rising petrochemical costs and supply chain disruptions linked to geopolitical tensions are increasing production expenses, prompting industry calls to maintain helmet safety standards and regulatory compliance.

17 Mar 2026 | 394 Views | By Sarthak Mahajan

The Helmet Manufacturers Association of India has highlighted a sharp increase in raw material costs affecting helmet production, attributing the trend to global supply chain disruptions and ongoing geopolitical conflicts. The association noted that petrochemical-based inputs have witnessed significant price volatility in recent months.

According to the industry body, Expanded Polystyrene (EPS), a critical impact-absorbing material, has recorded a price increase of nearly 74 percent. Materials such as ABS and polycarbonate, used in helmet shells, have risen by around 40 percent. Other inputs, including polypropylene, PVC, foam, and packaging materials, have also seen notable cost escalations.

Industry stakeholders indicate that the surge is driven by a combination of disrupted global supply chains, elevated freight costs, and fluctuations in crude oil prices. These factors have collectively added pressure on manufacturers operating in a price-sensitive market.

India continues to be one of the largest two-wheeler markets globally, with annual sales exceeding 20 million units. This sustains steady demand for helmets, with the domestic market estimated at over USD 2 billion and expected to grow alongside increased road safety awareness and regulatory enforcement.

Rajeev Kapur, President of the association and Managing Director of Steelbird Hi-Tech India, stated that manufacturers must ensure safety standards are not compromised despite rising costs. He cautioned that cost pressures could lead to practices such as reduced material quality or lower safety specifications.

The association also raised concerns about the circulation of counterfeit or non-compliant helmets in the market, particularly those misusing BIS certification. It urged bulk buyers, including OEMs, delivery platforms, and fleet operators, to exercise caution while sourcing helmets.

In addition, dealers and distributors have been advised to avoid selling substandard products, as helmets remain a critical safety component rather than a discretionary consumer item. The association said it will continue engaging with regulators and stakeholders to promote compliance and consumer awareness across the sector.
 

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