BorgWarner, a leading supplier of hybrid vehicle systems, has bagged another contract from a major European commercial vehicle manufacturer. The CV OEM has chosen the company’s proven High Voltage Hairpin (HVH) 410 electric motor for a plug-in hybrid electric truck (PHEV) to be launched in 2019.

The electric motor is a key component in a range of vehicles including urban and night-time delivery trucks and waste handling vehicles. Generating 130 kW (174 hp) of power and 1,050 Nm of torque, the HVH motor will work in parallel with an inline five-cylinder engine that runs on hydro treated vegetable oil (HVO) or diesel. The HVH motor will also re-generatively charge the battery pack during braking or downhill coasting.

“We are excited that our powerful and durable electric motor has been chosen for this important plug-in hybrid application, which will be a game-changer in the field of urban distribution trucks and night-time deliveries,” said Dr. Stefan Demmerle, President and General Manager, BorgWarner PowerDrive Systems. “It follows the use of our HVH410 technology on citywide hybrid buses, reinforcing our position as a global leader in technologies that help vehicle manufacturers meet emerging market demands and operate in zero-emissions zones as well as noise sensitive areas.” 

BorgWarner’s HVH410 electric motors are available as fully housed motors or as rotor/stator assemblies. Instead of conventional round wire windings, they use precision-formed rectangular wires and multiple layers of interlocking “hairpins”. The patented high-voltage (650 volt) HVH technology enables the versatile and powerful electric motors to deliver a maximum torque of 2,000 Nm and a power output of up to 300 kW (402 hp) with peak efficiencies exceeding 95 percent.  

Featuring compact dimensions and individually customizable stack length, BorgWarner HVH electric motors provide tailor-made solutions for the specific requirements of customers. Cooling and winding configurations allow easy integration into almost all electric and hybrid applications.