Toyota uses Tata Power Solar panels to power UK engine production

August 21 was a green-letter day for Toyota. Its UK manufacturing operations switched on almost 13,000 solar panels to power the Deeside factory in North Wales. These solar panels will provide up to 10 percent of all the electricity required for manufacturing at the site, which makes petrol and hybrid engines for Toyota Avensis and Auris models sold throughout Europe.

The solar array, commissioned as a multi-million-pound project delivered by British Gas, will significantly reduce the site’s carbon emissions. It took three months to install the panels, supplied by Tata Power Solar, which cover an area that’s the equivalent of almost eight football pitches.

The facility can generate up to 3,475,000 kWh of electricity each year – enough to produce up to 22,500 car engines. The Toyota plant’s carbon emissions will fall by over 1,800 tonnes a year, a figure matching the combined weight of over 1,260 Auris hatchbacks.

Established in 1992 and backed by a total investment of £700 million (Rs 7,049 crore), the Deeside factory employs around 570 people, producing petrol and hybrid petrol engines for the British market and for export to Toyota production centres worldwide.

Toyota’s Burnaston factory in Derbyshire showed the way in harnessing solar power as a renewable energy source when it installed one of Britain’s largest solar arrays in 2011. The Deeside and Burnaston solar initiatives are part of Toyota’s leadership strategy to reduce the environmental impact of its operations worldwide. Toyota Manufacturing UK enjoys global status as a leading eco-plant, pioneering best practice and sustainable processes that cut pollution, reduce waste, make efficient use of natural resources and work in harmony with nature.

Edwina Hart AM, the Welsh Minister for Economy, Science and Transport, who performed the official switch-on of the array, said: “This impressive development certainly ticks all the boxes – it is a major investment in renewable energy that will significantly cut CO2 emissions helping to support Welsh government targets while providing green energy for sustainable manufacturing.

Jim Crosbie, Toyota’s Deeside plant director, said: “The significant investment made in the new solar array marks a major advance for Deeside and Toyota Manufacturing UK in our mission to minimise the environmental impact of our operations, cutting carbon emissions and powering our production in a way that’s cleaner and more environmentally efficient.

“It demonstrates that while Toyota is famous for building lower carbon vehicles, we are just as focused on developing greener production methods and nurturing awareness of environmental issues among our members, and our local communities. The solar array won’t just reduce our carbon footprint – it will demonstrate to the wider Welsh and UK manufacturing sector the tangible benefits renewable energy can deliver.”